# Generic requirements of a palletizing cell

# Robot

  • The robot must be able to reach all the required points (Pick - Pack - Home, ...).

  • The robot must be able to move the load to be palletized (gripper + load + center of gravity displacement).

  • The controller must have a communication protocol with the PLC and configured with an input-output length validated by Wepall mapping (min 256 I/O - max. 512 I/O depending on the characteristics required in the installation).

  • The robot must NOT have plans/frameworks configured.

  • The tool must be correctly configured according to the gripper you have installed.

# Gripper

  • The gripper installed on the robot must operate with the robot flange parallel to the floor to pick up the product and place it on the pallet.

  • The gripper must be controlled by a PLC. In case you want it to be controlled by the robot, please consult Wepall technical support.

  • The morphology of the claw must be contemplated with the standard models defined by wepall.

# PLC

  • The PLC will be in charge of managing all the elements of the cell (transports, gripper, etc).

  • The PLC must communicate with the robot, and interact with it through the communication channel.

  • It is recommended that the system has a display (HMI) to allow the operator to interact between the PLC and the robot.

# Pickup - Palletizing Station

  • A recipe is formed by the route defined by: Product - Pickup - Gripper - Robot - Palletizing station - Pallet.

  • To ensure the correct repeatability of the mosaic, and depending on the type of palletizing station, it is advisable to install the necessary sensors and locking mechanisms to position the pallet.

# Aspects not contemplated in the software.

  • Interaction with higher level systems (Mes / Scada / ERP).

  • Management of security elements.

  • Confirmation of maximum achievable productions.